JUMBO BAG
FILLING SYSTEM
A compact pallet-loaded station for clean, controlled filling of FIBС jumbo bags from silos, feeders or process equipment. The bag neck is sealed to the filling head, with optional weighing, dust extraction and densification.
HOW THE SYSTEM WORKS
POSITION
Place the empty FIBC and pallet in the frame.
ATTACH
Connect all four loops to the support hooks.
CLAMP
Seal the bag neck to the filling spout
BULK FILL
Open the feeder for the primary fill stage.
DRIBBLE
Reduce feed rate near the target weight.
REMOVE
Unclamp and withdraw the filled pallet.
WHEN A JUMBO BAG FILLER IS THE RIGHT CHOICE
PROCESS FIT
Pallet-based handling
Filled bags leave directly on pallets by forklift or pallet truck.
Flexible production
Suitable for powders, granules and multiple FIBC sizes.
Manual bag change
Practical for low-to-medium filling frequency and batch operation.
KEY ADVANTAGES
Dust containment
A sealed filling neck and vent connection control displaced air.
Weight control
Bulk and dribble stages support accurate target-weight filling.
Expandable design
Bag inflation, vibration, automatic hooks or conveyors can be added.
CONSTRUCTION & CONFIGURATION OPTIONS
STRUCTURE
Painted steel. SS304 or SS316L frame with adjustable bag supports
FILLING HEAD
Clamp or inflatable neck seal with product and vent passages
WEIGHING
Volumetric filling or platform/hanging load-cell weighing
FEED CONTROL
Slide gate, butterfly valve, screw feeder or rotary valve
DENSIFICATION
Vibratory deck, bag inflation or settling pauses as required
PROTECTION
Earthing, high-level, overfill and upstream feed interlocks
JUMBO BAG FILLING SYSTEM OPERATING CONCEPТ
An empty FIBC is positioned on its pallet, suspended by four loops and sealed to the filling head. Product enters under bulk and dribble control while displaced air is extracted; filling stops automatically at the selected target weight.
CONTROLLED OPERATING SEQUENCE
POSITION
Place empty bag and pallet in the frame.
ATTACH
Connect the four bag loops
CLAMP
Seal the bag neck to the head
FILL
Run bulk then dribble feed.
REMOVE
Stop, unclamp and withdraw.
CONTROL, PROTECTION & MAINTENANCE
Bag confirmation
Four loops and the filling neck are secured before feed starts.
Dust containment
The sealed neck and vent path capture displaced air during filling.
Two-stage feed
Bulk filling changes to dribble filling before the target weight.
Overfill protection
The upstream feeder closes when target or high level is reached.
Stable bag formation
Bag inflation, settling pauses or vibration improve densification.
Cleaning access
The filling head, seal, vent and contact parts remain accessible.
STANDARD RANGE & PRELIMINARY SIZING
Catalogue screening basis: one pallet-loaded FIBC, manual loop and neck attachment, sealed filling head, upstream feed control and optional platform
weighing. Final design requires confirmed product, FIBC and filling-rate data.
|
MODEL
|
TARGET FILL WEIGHT
|
BAG WIDTH RANGE
|
FILLED BAG HEIGHT
|
PLATFORM SCALE CAPACITY
|
INDICATIVE BAGS/HOUR
|
FILLING MODE
|
|---|---|---|---|---|---|---|
|
JBF-500
|
Up to 500 kg
|
700-1000 mm
|
800-1400 mm
|
1000 kg
|
3-8
|
Weigh / volume
|
|
JBF-1000
|
500-1000 kg
|
800-1100 mm
|
900-1600 mm
|
1500 kg
|
3-7
|
Weigh
|
|
JBF-1250
|
750-1250 kg
|
900-1200 mm
|
1000-1700 mm
|
2000 kg
|
2-6
|
Weigh
|
|
JBF-1500
|
1000-1500 kg
|
900-1200 mm
|
1100-1800 mm
|
2000 kg
|
2-5
|
Weigh
|
|
JBF-2000
|
1500-2000 kg
|
1000-1300 mm
|
1200-2000 mm
|
3000 kg
|
1-4
|
Weigh
|
|
JBF-V
|
Application
|
800-1100 mm
|
900-1800 mm
|
Not included
|
Application
|
Volumetric
|
CAPACITY CALCULATION BASIS
VOLUMETRIC FILL CHECK
Bag mass = usable volume x bulk density
Confirm fill factor after deaeration and settling
CYCLE-RATE CHECK
Bags/h = 60/ total cycle time (min)
Include positioning, filling, settling and removal
WHAT CONTROLS THE FINAL SELECTION
FIBC geometry
Width, depth, filled height, loops, filling neck and liner.
Product behaviour
Bulk density, aeration, flowability, moisture
and dustiness.
Feed equipment
Supply rate, cut-off response, bulk/dribble
control and headroom.
Weighing accuracy
Platform or hanging load cells, tolerance and
vibration isolation.
Dust & densification
Vent airflow, bag inflation, settling pauses and
vibration.
Handling & hygiene
Pallet access, earthing, cleaning, contact
MOC and safety.
FINAL ENGINEERING CHECK
Confirm product and FIBC data
Approve layout and pallet access
Select weighing and feed control
Design filling head and dust vent
Agree accuracy /FAT criteria
Need the Right JUMBO BAG FILLING SYSTEM
for Your Process?
Our engineers will help you select, size and configure the ideal system for your application.
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